Grinding Cylpeb

Yongxing: Your Professional Grinding Cylpeb Manufacturer

 

Maanshan Yongxing New Material Technology Co., LTD., founded in 2003, is located in Maanshan, Anhui Province. It is a manufacturer specializing in the production of grinding cylpeb. Its products include grinding media casting iron cylpeb, grinding media steel cylpeb, grinding media cast cylpeb, etc.

 

 
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Why Choose Us
 

Production Capacity
The company covers an area of 38,000 square meters, with a construction area of 24,000 square meters, covering an area of 8.3 acres. It has a standardized factory building of 20,000 square meters and a casting capacity of 30,000 tons. It produces wear-resistant steel balls, engineering machinery parts, and auto parts.

 

Technology Certification
Our company continues to innovate products and produces various precision castings, heat-resistant steel, chromium series casting balls, and casting cylpebs. At the same time, we have also obtained more than 60 utility model patents.

 

Quality Assurance
Our company has obtained multiple management system certifications and has professional production and testing equipment to ensure that the qualification rate of various castings is extremely high.

 

Global Market
More than 200 experienced employees can provide professional services to customers in more than 200 countries and regions around the world

 

Types of Grinding Cylpeb

 

Steel Cylpeb

Unleashing efficiency and performance steel cylpebs are vital components in the world of ore grinding, where they serve as high-density grinding media designed to optimize grinding processes.

01

Iron Cylpeb

In the realm of ore grinding, two prominent players, iron cylpebs and grinding balls, take center stage as essential grinding media.

02

Grinding Steel Cylpeb

Versatility across grinding machines grinding steel cylpebs are an essential component in various grinding machines, offering versatility and efficiency in the comminution of different materials.

03

Cast Cylpeb

Grinding cast cylpebs are a kind of grinding media used in mining, cement, and power generation industries. They are mainly used to grind or crush materials like ore, coal, and limestone in ball mills.

04

Casting Cylpeb

Products description casting cylpebs, also known as grinding media balls, are made from abrasion-resistant steel and are widely used in various industries and fields.

05

 

Specification

 

 

High chromium alloy casting section

 

Φ16*18

Φ18*20

Φ20*25

 

 

Φ25*30

 

 

Φ30*35

Φ35*40

Φ40*45

Low chromium alloy casting section

 

Φ16*18

Φ18*20

Φ20*25

 

 

Φ25*30

 

 

Φ30*35

Φ35*40

Φ40*45

 

Mechanical Properties of Products

 

 

Name

Designation

HRC

Ak J/cm2

Microstructure

Times of Falling Balls

Low Chromium

Cast Grinding

Cylpebs

ZQCr2

≥45

≥2.0

P+C

≥8000

High Chromium

Cast Grinding

Cylpebs

ZQCr12

58-66

≥3.0

M+C

≤Φ80

≥15000

≥Φ80

≥10000

C-Carbide M-Martensite P-Pearlite

 

Grinding Media Casting Cylpeb

 

Benefits of Grinding Cylpeb

Enhanced Grinding Efficiency: Their cylindrical shape allows for better contact with the material being processed, leading to finer grinding.

 

Durability: Constructed from high-quality iron or steel, they resist wear and tear, ensuring a longer operational life.

 

Uniform Size: Grinding cylpebs come in uniform sizes that provide optimal performance and consistency in grinding operations.

 

Reduced Noise: The design minimizes noise production during grinding, creating a safer working environment.

 

Cost-Effective: With their long life and reusability, these cylpebs contribute to lower operational costs over time.

 

A Grinding Machines That is Compatible With the Grinding Cylpeb

 

 
 

Ball Mills

Grinding cylpebs are commonly used in ball mills, where their cylindrical shape facilitates effective grinding and comminution of materials.

 
 

Rod Mills

In rod mills, which are commonly used for grinding minerals, grinding cylpebs contribute to the grinding process by efficiently breaking down mineral ores.

 
 

Cement Mills

Grinding cylpebs play a crucial role in cement mills, where they are employed to grind clinker and other materials.

 
 

Vertical Roller Mills

Vertical roller mills, commonly used in the cement industry, benefit from the grinding efficiency of steel cylpebs.

 
 

SAG (Semi-Autogenous Grinding) Mills

Grinding cylpebs find application in SAG mills used in mining operations.

 
 

Stirred Mills

In stirred mills, where the grinding process involves the use of agitating media, grinding cylpebs provide an effective means of achieving fine and uniform particle size reduction.

 
 

Vibratory Mills

Vibratory mills, which utilize vibration for material grinding, benefit from the versatility of grinding cylpebs.

 
 

Other Grinding Machines

Grinding cylpebs are adaptable to various grinding machines beyond the mentioned types.

 

 
Application of Grinding Cylpeb
 
01/

Micronization Process: One of the applications of grinding cylpebs is in the micronization process, which involves reducing the size of particles to the micrometer range.

02/

Mineral Processing: Grinding cylpebs are a vital component in the mineral processing industry, used to reduce the ore to a fine powder for easy separation and processing.

03/

Mining Industry: One of the main applications of grinding cylpebs is in the mining industry, where they are used to grind and crush various materials, including ores and minerals.

04/

Construction Industry: Grinding cylpebs can also be found in the construction industry for grinding and crushing a variety of materials, including concrete and asphalt.

05/

Ceramics Industry: The ceramics industry is another area where grinding cylpebs are commonly used. They are used to grind and crush a range of materials, including clay, glaze, and pigments, to produce fine powders.

06/

Pharmaceutical Industry: Grinding cylpebs are also employed in the pharmaceutical industry as a means of crushing and grinding a variety of substances, including drugs, pigments, and spices.

 

 

Production Process

The production of grinding cylpebs begins with the selection of raw materials. High-quality steel is typically used in producing cylpebs, as it can withstand the high impact and abrasive forces of the grinding process.

 

The steel is first melted in a furnace and then poured into molds to form the cylindrical shape of the grinding media.

 

The heat treatment process typically involves heating the cylpebs to high temperatures and then cooling them rapidly to improve their physical properties.

 

The production process is carefully monitored and controlled at every step to ensure that the cylpebs meet the necessary standards and specifications.

Cast Cylpeb

 

Grinding Media Casting Cylpeb

Our Key Checks for Product Quality Assurance Include

Raw Materials

Critical input materials are checked before acceptance & issue.

 

Pattern Inspection

Critical dimensional inspection before release for sample production.

 

Pre–Pour Analysis & Process Control

Each melt is pre–analyzed on spectrometer for confirming relevant specification. Tapping and pouring temperatures are confirmed before tapping and pouring using digital pyrometers.

Moulding sand

Every moulding sand batch properties are checked for confirming relevant specification.

Heat–Treatment

Heat treatment cycle is followed as per relevant specification.

Fettling & Machining

Fettling/Machining is done as per customer specification & drawing.

Calibration

All critical equipments for production & inspection are periodically calibrated for ensuring optimum efficiency and reliability of results.

 

Other Services
 
 
 

Delivery time

Sample needs 7 days, mass production time needs 3-5 weeks, it depends on order quantity.

 
 

Payment terms

Payment<=1000USD, 100% in advance. Payment>=1000USD, 30% T/T in advance, Balance before shippment.

 
 

Transpotation

Ocean shipping ( Or Customers designated transportation mode.)

 
 

Transport Package

Steel drums & flexible container bags.

 

 

FAQ

 

Q: Can I have a sample order?

A: Yes, we welcome sample order to test and check quality.

Q: How can we believe you are a real factory and manufacturer?

A: You can ask a third party to inspect the factory. We believe our factory can stand any inspection. In fact, there are already clients who do this and are happy with the results.

Q: How does grinding cylpebs improve grinding efficiency?

A: Grinding cylpebs are slightly tapered cylindrical grinding media with length equalling diameter, and all the edges being radiused. It enhances the grinding efficiency by increasing the contact area between the cylpebs and the material being ground. This increased contact area helps to break down the materials more effectively.

Q: What materials are grinding cylpebs made of?

A: Grinding cylpebs are made from low-alloy chilled cast iron. Because of their cylindrical geometry, cylpebs have greater surface area and higher bulk density compared with balls of similar mass and size. The cylindrical shape of grinding cylpebs contributes to better retention of the grinding media within the mill.

Q: How are grinding cylpebs different from grinding balls?

A: Cylpebs provided more grinding efficiency than balls for coarse particles. Finally, it is revealed that at the same fractional mill filling, the capacity of the grinding circuit can be increased by up to 20% by using cylpebs instead of balls. Cylpebs have more weight and surface area than balls of similar material.

Q: Can grinding cylpebs be used in wet grinding applications?

A: Cylpebs are used for both dry and wet grinding and can be used on all types of materials, whether they are very hard or soft.

We're professional grinding cylpeb manufacturers and suppliers in China, specialized in providing high quality customized service. We warmly welcome you to buy high-grade grinding cylpeb for sale here from our factory. Contact us for quotation.

Ball Mill Media, Grinding Casting Steel Ball, Grinding Balls Mining